The first problem I started to have was that when I was using the jigsaw the heat from the blade was starting to weld the plastic back together as I was cutting making it really hard to keep a clean edge on the perplex...it also created the risk of snapping the letters in half.
My plan to get around this scratching led me to sanding the surface which created a really effective frosted glass effect.
DISASTER...my S has crack and I have rendered it impossible to used perspex as my material for my letters. Im thinking some kind of wood. Maybe a hardboard?






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